Plastic 

 

 

 

 

 

 

 

 

 

 

 

 

 


 

 


The project is done by Simon (01-02) and David (01-02).

Index:

1.      History

2.      The Structure Of Plastic

3.      Usage

4.      Importance

5.      How To Made Plastic

6.      The Coloring of plastic

7.      The Structure Of Plastic

8.      Introduce Some Plastic

9.      Environment

10.               Recycling

11.               The Future Of Plastic

12.               Interest Thing Form This Project

 

 

 

 

 

 

 

 

 

 

 

 

The History Of Plastic:


The first man-made plastic was created by Alexander Parkes who first publically demonstrated it at the 1862 Great International Exhibition in London. The material called Parkesine was an organic material derived from cellulose that once heated could be molded and retained its shape when cooled.

 

 

With the start of the 1930’s came the ‘Poly’ era:


The German chemist Eugen Baumann first created PVC in 1872. However it was never patented until 1913. Inventor, Friedrich Heinrich August Klatte initiated the polymerization of vinyl chloride with sunlight.  Klatte was the first person to receive a patent for PVC


At about the same time an American producer, Du Pont, launched the first polyamide —nylon 66 — perfected after minute analysis of the structure of silk by their chemist Wallace Carothers. Nylon is a synthetic thermoplastic material introduced in 1938. It is strong elastic, resistant to abrasion and chemicals and low in moisture absorbency.


The major event in the UK came in 1935 when, after three years research, ICI Alkali Division laboratories produced polyethylene.


Another material with a lengthy gestation was polystyrene. Originally discovered in 1939 by a German apothecary Simon, it was another German, organic chemist Staudinger, who realized that the solid that Simon had isolated from natural resin was in fact composed of long chains of styrene molecules.


Perspex first produced commercially in the UK in 1934.

 

 

 


The Usage Of Plastic:


In this century, we use a lot of plastic. Let me introduce something to us.

wpe1.jpg (16726 bytes) Plastic Bag
box-1.jpg (30971 個位元組) Food container.

 Drink Container

Domestic Product

 

The Importance Of Plastic

The plastic become an importance industry in the world. It replace metal because it has different properties, some of them are flexible, some of them are transparent, some of them are transparent, some of them are strong.
It doesn’t corrode and rust. It is cheap. It is resistant to chemicals. This advantage make the plastic become a important role in the world.
U
.S.A Market for Major Plastics Additives, through 2005

The Importance Of Economic

As the material plastic has helped improve the quality of our lives, the plastics industry has become an increasingly significant contributor to the United States economy. Indeed, in 1996 the plastics industry accounted for more than 1.3 million jobs and $274.5 billion in shipments. The United States is the largest consumer and producer of plastics in the world, a role that goes along with having the world's largest economy, some of the least expensive chemical feedstock’s, and an excellent petrochemical infrastructure. Below is more detailed information about the role of the plastics industry on the U.S. economy.

Growth of Plastics Industry Jobs

Employment

Employment in the plastics industry has increased steadily in the past two and a half decades, growing at an annual rate of 3%. This steady rise in employment is in sharp contrast to overall manufacturing employment, which decreased by an average annual rate of 0.3% over the same time period. Over 1.3 million U.S. workers were directly employed by the plastics industry in 1996. This means that 11.3 out of every 1,000 nonagricultural workers is employed by the plastics industry. If upstream, supplying industries (industries that provide feedstocks, spare parts and other related services) are included, the number of plastics industry employees rises to 2.3 million. This figure represents nearly 2% of the entire U.S. workforce.,

 

 

 

 

 

 

 

Growth of Plastics Industry Shipments

 

Shipments

Like employment, the value of shipments of plastics has grown at an impressive rate in the last two and a half decades. U.S. shipments of plastics (shipments directly generated by producers of plastics raw materials, product manufacturers, machinery companies, moldmakers, wholesale distributors and plastics processors) totaled $274.5 billion in 1996. This figure represents an increase of 55% since 1991. On average, plastics industry shipments have increased by an annual rate of 4.1% since 1974. This is in contrast to the overall manufacturing industry, which grew by an average annual rate of only 1.3 % over the same period. Including upstream, supplier industries, shipments totaled $366.4 billion in 1996, ranking the plastics industry fourth among top manufacturing industry groups, behind only motor vehicles, petroleum refining, and eletronic components and accessories.

This show that the plastic is not only affected our living quality, it also make a lot of job for the people

 

 

 

 

How To Made Plastic

Thermoplastics

1.      Heat the solid thermoplastic

2.      Liquid thermoplastic poured into mould

Or

1.      Put the raw plastic material into the mounding machine

2.      The plastic is melted and injected into a mould.

 

Thermosetting plastics

1.      A powered mixture, which contains the plastic and a dye, is placed in the lower half of a mould that is then heated.

2.      As the powder softens, the upper half of the mould is lowered to compress the plastic into shape.

 

 

 

How To Make Plastic

Thermoplastics/Thermo softening plastics

1.          Heat the solid thermoplastic

2.          Liquid thermoplastic poured into mould

 

             OR

 

Put the raw plastic material into the moulding machine

The plastic is melted and injected into a mould.

Plastic Injection Moulding machines ranging from 20-1,250 tonnages

                     

Automated Moulding                   The model shown here is 220 tonnage injection machine

Thermosetting plastics                

1.          A powered mixture, which contain the plastic and a dye is placed in the lower half of a mould that is then heated.

 

2.         As the powder softens, the upper half of the mould is lowered to compress the plastic into shape.


The Structure Of Plastic

Plastic products have become an indispensable part of everyday life, with most being made from five common plastics; PE, PVC which are thermoplastics and Bakelite, Nylon which are thermosetting plastics.

Thermoplastics

The characteristic of these plastics is that they become soft when heated and can then be moulded or remoulded.They are linear polymers; that is, they are of the general structure:

                       X     X      X    X     

Where X represents the monomer.

Many of the thermoplastics are formed by the polymerization of monomers which contain a C = C bond.

1.      Polythene (PE)

The formation of polythene:

               O2 as catalyst

NCH2 = CH2                                ( CH2      CH2 )n

                     200oC,1500-2000

Polythene is used without a plasticiser or filler and can be readily coloured. The plastic is an insulator and is acid-resistant. The low density polymer is used as a film for packaging and for coating and as a covering for cables. The high-density polymer is particularly suitable for good quality mouldings including bottles.

2.      Polyvinyl chloride (PVC)

The formation of polyvinyl chloride:

2nCH2 = CHCl          ( CH2    CH     CH2     CH )n

                                                

                                Cl               Cl

PVC is easy to colour, it is resistant to weathering, fire and chemicals and it is also a good electrical insulator. It s used as the insulator for cables and in the manufacture of artificial leather (e.g. car upholstery), household goods such as curtains and table cloths, gramophone records and floor coverings. A more rigid type of PVC is used for guttering and water down-pipes, used frequently in house.

Addition polymerization

Above process is addition polymerization, which monomer molecules join to form polymer molecules, without the elimination of small molecules.


Thermosetting plastics

These plastics contain three-dimensional networks of bonds and are moulded during the polymerization stage of their manufacture. Unlike thermoplastics, they cannot be remoulded.

 

1.      Phenol-methanal plastics (Bakelite)

In 1910,Backland patented a process for producing resins from phenol and methanal which are now known as Bakelite. The resins are moulded, together with a filler (such as wood shavings) and a pigment, to form a wide range of articles. The electrical resistance of Bakelite makes it especially useful for electric plugs, switches and tools.

 

2.      Nylon

Nylon was the first synthetic fibre to be prepared by polymerization. The

Method for making the crude nylon polymer into fibres is to melt it and then force it through fine jets. It can be bleached with a dilute solution of peroxoethanoic acid. The finer threads are woven for clothing and the thicker ones are used for articles such as brushes, tarpaulins and tyre cord.

                                                                           

Condensation polymers

Above polymers are formed by condensation polymerization. In this polymerization, polymerization of the monomer is accompanied by the elimination of small molecules such as water or ammonia.


The colouring of plastic

The basic colours (original colour) of most of the plastic that we use in daily life are white, yellowish or transparent. Other colours have to be added before or after the production process. At present, mainly 3 basic colouring methods are adopted:

  1. Pigment 
  2. Compounding
  3. Masterbatch

All these methods are used with the materials and the colour are well mixed prior to the beginning of production.

 

 

 

 

 


 

The Usage Of Plastic


       Advertisement article

Shoes article

Blowing article

Blowing article

Clothes article

Bags article

 

Exquisite article

 

Stationery

 

 In our daily life, we use a lot of plastic. Let me introduce something.


 

 

 

 

 

 

 

 

 

 

 

 

 

 

Some New Plastic

 

Cellular Plastics, Foamed Plastics


The Properties Of This Plastic:

 

1.      There has a lot of gas hole on this plastic.

2.      It is very light.

3.      Non-heat conductor

4.      Absorb the wave and shock

Also this skill is used on the other place. Example: Plane, Car, Calculation’s part of structure.

 

New produce of plastic

1. World-known Centennial Environment Products』∼(Biodegradable Material)

Biodegradable Materialare the            products made of starch refined from crops. Their properties are similar to those of traditional plastics. Their greatest benefit lies on the fact that it can be dissociated at a rate as high as more than 90% in 20 to 45 days in a naturally hidden environment and can completely be dissociated and converted into fertile eroded soils in 45 days in a fertile environment, and are absolutely beneficial to ecology and environment. In incineration, the heat produced is only one-sixth of that of plastics free from odor and fumes, and even secondary harms.

2. Recycled Plastic - 100% Recyclable---AirfloPac

 AirfloPac system utilizes captured air to disperse, rather than absorb, the energy transferred by an impact. AirfloPac cushions are multi-chambered, blow molded parts which contain neutral pressure air. Upon impact, air is compressed in one chamber and then transferred to others via a flow restricting tube or "venturi". This compressed air acts as a shock absorber, decelerating the product and causing the AirfloPac to rebound to its original shape.
Superior Performance:The physics of air transfer which are intrinsic to the AirfloPac technology enable the product to protect a wide range of product weights with a single cushion design.
Lower Cost: Production Efficiency, Recycled Resins
Environmental:100% Recycled Content, 100% Recyclable, 100% Reusable, Clean & Non-Abrasive Mold Flexibility

環保飯盒 Environment Friendly Lunch Boxes

The Environment

It cannot decompose by bacteria, so it will stay in the place and the world become less place for us.

Step 3

 

 

If we use incinerator to burn the plastic, it also broke the environment, the functional group may make the globe become Green House.

Step 2

 

 

 

 

 

 

 

 

Recycling Of Plastic:

 

 

The below picture is the process of recycling the polyethylene


The advantage of recycling:

l          Reduce the air pollution

l          Reduce the rate of landfill


The disadvantage of recycling:

l          Expensive

l          Need to classify before the process

l          Need a large place for the collecting the plastic

l          Need a large place for the recycling the plastic

l          Need to remove the waste product from the plastic

 

 

 

 

 

The Future Of Plastic:
The recycle plastic food container can change to
the other product such as plastic box and some light
cement.

 

 

40% cover on bacteria
wpe28.jpg (2766 bytes)
 
60% cover on bacteria
wpe2F.jpg (3007 bytes)

80% cover on bacteria
wpe38.jpg (3162 bytes)

 

 

We need to develop a new plastic to replace it, it is
because the plastic broke the environment. We need some can be decomposed plastic, do not broke the environment plastic.


We search the Internet and find that some company also develop the same function’s plastic, the left pictures are the result form decompose of plastic.

 

The ultraviolet start the reaction of plastic with bacteria, the high temperature also speed up the reaction. It do not stop even the plastic cover on the other thing.

 

It is call light decomposing plastic; it is better than the old light decomposing plastic. It is because the old one needs light for the decomposing. No light will stop the reaction, but the new one solves this problem. The light is starting the reaction.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


Interest Thing Form This Project