



The project is done by Simon (01-02) and David (01-02).
Index:
1.
History
2.
The Structure Of Plastic
3.
Usage
4.
Importance
5.
How To Made Plastic
6.
The Coloring of plastic
7.
The Structure Of Plastic
8.
Introduce Some Plastic
9.
Environment
10.
Recycling
11.
The Future Of Plastic
12.
Interest Thing Form This Project
The History Of Plastic:
The first man-made plastic was created by Alexander
Parkes who first publically demonstrated it at the 1862 Great International
Exhibition in London. The material called Parkesine was an organic material
derived from cellulose that once heated could be molded and retained its shape
when cooled.
With the start of the 1930’s came the
‘Poly’ era:
The German chemist Eugen Baumann first created PVC in 1872. However it was
never patented until 1913. Inventor, Friedrich Heinrich August Klatte initiated
the polymerization of vinyl chloride with sunlight. Klatte was the first
person to receive a patent for PVC
At about the same time an American producer, Du Pont, launched the first
polyamide —nylon 66 — perfected after minute analysis of the structure of silk
by their chemist Wallace Carothers. Nylon is a synthetic thermoplastic material
introduced in 1938. It is strong elastic, resistant to abrasion and chemicals
and low in moisture absorbency.
The major event in the UK came in 1935 when, after three years research, ICI
Alkali Division laboratories produced polyethylene.
Another material with a lengthy gestation was polystyrene. Originally
discovered in 1939 by a German apothecary Simon, it was another German, organic
chemist Staudinger, who realized that the solid that Simon had isolated from
natural resin was in fact composed of long chains of styrene molecules.
Perspex first produced commercially in the UK in 1934.
The Usage Of Plastic:
In this century, we use a lot of plastic. Let me introduce something to us.
Plastic Bag
Food container.
Drink Container
Domestic
Product
The
Importance Of Plastic
The plastic become an importance industry in the world. It
replace metal because it has different properties, some of them are flexible,
some of them are transparent, some of them are transparent, some of them are
strong.
It doesn’t corrode and rust. It is cheap. It is resistant to chemicals. This
advantage make the plastic become a important role in the world.
U.S.A Market for Major Plastics Additives,
through 2005

The
Importance Of Economic
As the material plastic has helped improve
the quality of our lives, the plastics industry has become an increasingly
significant contributor to the United States economy. Indeed, in 1996 the
plastics industry accounted for more than 1.3 million jobs and $274.5 billion
in shipments. The United States is the largest consumer and producer of
plastics in the world, a role that goes along with having the world's largest
economy, some of the least expensive chemical feedstock’s, and an excellent
petrochemical infrastructure. Below is more detailed information about the role
of the plastics industry on the U.S. economy.
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Growth of Plastics Industry Jobs |
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Employment
Employment
in the plastics industry has increased steadily in the past two and a half
decades, growing at an annual rate of 3%. This steady rise in employment is in
sharp contrast to overall manufacturing employment, which decreased by an
average annual rate of 0.3% over the same time period. Over 1.3 million U.S.
workers were directly employed by the plastics industry in 1996. This means that
11.3 out of every 1,000 nonagricultural workers is employed by the plastics
industry. If upstream, supplying industries (industries that provide
feedstocks, spare parts and other related services) are included, the number of
plastics industry employees rises to 2.3 million. This figure represents nearly
2% of the entire U.S. workforce.,
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Growth of Plastics Industry Shipments |
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Shipments
Like employment, the value of shipments of plastics has grown at an impressive rate in the last two and a half decades. U.S. shipments of plastics (shipments directly generated by producers of plastics raw materials, product manufacturers, machinery companies, moldmakers, wholesale distributors and plastics processors) totaled $274.5 billion in 1996. This figure represents an increase of 55% since 1991. On average, plastics industry shipments have increased by an annual rate of 4.1% since 1974. This is in contrast to the overall manufacturing industry, which grew by an average annual rate of only 1.3 % over the same period. Including upstream, supplier industries, shipments totaled $366.4 billion in 1996, ranking the plastics industry fourth among top manufacturing industry groups, behind only motor vehicles, petroleum refining, and eletronic components and accessories.
This show that the plastic is not only
affected our living quality, it also make a lot of job for the people
How
To Made Plastic
Thermoplastics
1.
Heat
the solid thermoplastic
2.
Liquid
thermoplastic poured into mould
Or
1.
Put
the raw plastic material into the mounding machine
2.
The
plastic is melted and injected into a mould.

Thermosetting
plastics
1.
A
powered mixture, which contains the plastic and a dye, is placed in the lower
half of a mould that is then heated.
2.
As
the powder softens, the upper half of the mould is lowered to compress the
plastic into shape.
2. Liquid thermoplastic poured into mould
OR
Put the raw plastic material into the moulding machine
The plastic is melted and injected into a mould.

Plastic Injection Moulding machines ranging from
20-1,250 tonnages
Automated Moulding The model shown
here is 220 tonnage injection machine
2.
As the powder softens, the upper half
of the mould is lowered to compress the plastic into shape.
Plastic
products have become an indispensable part of everyday life, with most being
made from five common plastics; PE, PVC which are thermoplastics and Bakelite,
Nylon which are thermosetting plastics.
Thermoplastics
The characteristic of these plastics is that they become soft when heated and can then be moulded or remoulded.They are linear polymers; that is, they are of the general structure:
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X X X X
Where X represents the monomer.
Many of the thermoplastics are formed by the polymerization of monomers which contain a C = C bond.
1. Polythene (PE)
The formation of polythene:
O2 as catalyst
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NCH2 = CH2
( CH2 CH2 )n
200oC,1500-2000
Polythene is used without a plasticiser or filler and can be readily coloured. The plastic is an insulator and is acid-resistant. The low density polymer is used as a film for packaging and for coating and as a covering for cables. The high-density polymer is particularly suitable for good quality mouldings including bottles.
2. Polyvinyl chloride (PVC)
The formation of polyvinyl chloride:
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2nCH2 = CHCl ( CH2 CH CH2 CH )n
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Cl Cl
PVC is easy to colour, it is resistant to weathering, fire and chemicals and it is also a good electrical insulator. It s used as the insulator for cables and in the manufacture of artificial leather (e.g. car upholstery), household goods such as curtains and table cloths, gramophone records and floor coverings. A more rigid type of PVC is used for guttering and water down-pipes, used frequently in house.
Addition polymerization
Above process is addition polymerization, which monomer molecules join to form polymer molecules, without the elimination of small molecules.
Thermosetting plastics
These plastics contain three-dimensional networks of bonds and are moulded during the polymerization stage of their manufacture. Unlike thermoplastics, they cannot be remoulded.
1. Phenol-methanal plastics (Bakelite)
In 1910,Backland patented a process for producing resins from phenol and methanal which are now known as Bakelite. The resins are moulded, together with a filler (such as wood shavings) and a pigment, to form a wide range of articles. The electrical resistance of Bakelite makes it especially useful for electric plugs, switches and tools.
2. Nylon
Nylon was the first synthetic fibre to be prepared by polymerization. The
Method for making the crude nylon polymer into fibres is to melt it and then force it through fine jets. It can be bleached with a dilute solution of peroxoethanoic acid. The finer threads are woven for clothing and the thicker ones are used for articles such as brushes, tarpaulins and tyre cord.
Condensation polymers
Above polymers are formed by condensation polymerization. In this polymerization, polymerization of the monomer is accompanied by the elimination of small molecules such as water or ammonia.
The colouring of plastic
The basic colours
(original colour) of most of the plastic that we use in daily life are white,
yellowish or transparent. Other colours have to be added before or after the
production process. At present, mainly 3 basic colouring methods are adopted:
All these methods are used with the materials and
the colour are well mixed prior to the beginning of production.


The Usage Of Plastic
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Advertisement
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Shoes article |
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Blowing article |
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Blowing article |
Clothes article |
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Bags article |
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Exquisite article |
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Stationery |
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In our daily life, we use
a lot of plastic. Let me introduce something.
Some
New Plastic
Cellular
Plastics, Foamed Plastics

The
Properties Of This Plastic:
1. There has a lot of gas hole on this plastic.
2. It is very light.
3. Non-heat conductor
4. Absorb the wave and shock
Also this skill is used on the other
place. Example: Plane, Car, Calculation’s part of structure.
New produce of plastic
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AirfloPac
system utilizes captured air to disperse, rather than absorb, the energy
transferred |
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Environment Friendly Lunch Boxes
The Environment|
It cannot decompose by bacteria, so it will stay in the place and the world become less place for us. |
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If we use incinerator to burn the plastic, it also broke the environment, the functional group may make the globe become Green House. |
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Recycling Of Plastic:
The below picture is the process of
recycling the polyethylene

The advantage of recycling:
l
Reduce the air pollution
l
Reduce the rate of landfill
The disadvantage of recycling:
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Expensive
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Need to classify before the process
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Need a large place for the
collecting the plastic
l
Need a large place for the
recycling the plastic
l
Need to remove the waste product
from the plastic
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The Future Of Plastic:
The recycle plastic food container can change to
the other product such as plastic box and some light
cement.
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40% cover on bacteria 80% cover on bacteria |
We need to develop a new plastic to
replace it, it is
because the plastic broke the environment. We need some can be decomposed
plastic, do not broke the environment plastic.
We search the Internet and find that some company also develop the same function’s
plastic, the left pictures are the result form decompose of plastic.
The ultraviolet start
the reaction of plastic with bacteria, the high temperature also speed up the
reaction. It do not stop even the plastic cover on the other thing.
It is call light
decomposing plastic; it is better than the old light decomposing plastic. It is
because the old one needs light for the decomposing. No light will stop the
reaction, but the new one solves this problem. The light is starting the
reaction.
Interest Thing Form This Project